During welding, the electric arc emits light identical to that of the sun. This includes UV rays. Without a special protective mask, all welders would receive light burns to the skin and cornea of the eyes. Thanks to this practical accessory, you can protect your face and head from exposure to ultraviolet rays and scale.
Modern masks have a wide variety of prices and quality. In order not to overpay, but also not to buy a protective device again after half a year, it is worth understanding the key characteristics of a welding helmet and choosing the most suitable one for a particular type of activity.
The best manufacturers of welding masks - which company to choose
For those who do not have time to research this issue, you can opt for the products of one of the following leading companies in the production of welding helmets:
1. Fubag
2. Force
3. Patriot
4. "Bison"
5. "Resanta"
But due to significant differences between specific models and suitability for certain conditions, it is worth familiarizing yourself with the rating of the best welding masks. This will help you see the pros and cons and narrow down your choice.
Well, in order to figure it out on your own, weigh various factors and make a decision, the information below is provided with a detailed analysis of the key parameters.
Recommendations: 13 best masks for welders
15 best welding machines
15 best welding inverters
The best masks for welders in the mid-price range
Such models are mainly equipped with a “chameleon” filter and operating mode controls. They are suitable for long-term welding of various types.
Bars MS 307 Premium with ASF-777 – mask with a large visor
4.9
★★★★★
editorial assessment
90%
buyers recommend this product
The mask has 4 independent sensors and additional radiation protection. The dimming response time is 1/30000 s. In anti-reflective mode it gives 4 DIN. The Barsa body is made of durable fireproof material, and the headrest is adjustable in 5 levels (seating depth, forward/backward and tilt angle). Additional power comes from a replaceable battery. The product weighs 650 grams. It can be used at temperatures from -10 to +60 °C.
Advantages:
- Wide field of view (100x100 mm);
- Optical class 1/1/1/1;
- Unusual design;
- Outdoor control unit;
- LCD filter ASF-777.
Flaws:
- In the event of a breakdown, you cannot buy separate spare parts.
The mask operates in three modes: grinding 4 DIN, welding 9-13 and 5-8 DIN.
Svarog AS-4001F True Color “Predator” – fashionable design
4.8
★★★★★
editorial assessment
89%
buyers recommend this product
The unique feature of the Predator is its filters with True color technology, which guarantee natural color rendition of the welding process. The dimming works even at extremely low and high temperatures. This model does not have an overheat shutdown, so you can work much longer.
The filter has dimensions of 114x133 mm, optical class 1/1/1/2. The darkening time takes 0.08 ms, and the brightening occurs in 0.1-0.9 s. The dimming is adjustable from 9 to 13 DIN. The mask can be used at outdoor temperatures from -5 to +55 °C and weighs only 550 grams.
Advantages:
- There is a stripping and grinding mode;
- Replaceable battery;
- Modern design;
- Compliance with all safety standards;
- When not in use, it consumes almost no energy.
Flaws:
- Internal dimming adjustment;
- Small visor.
The natural color rendering of Svarog True Color reduces eye strain, which is important during long-term hot work.
Aurora Sun-9 Max Expert – simple adjustments
4.7
★★★★★
editorial assessment
88%
buyers recommend this product
This mask has a light-colored glass with 3 DIN darkening when not in use. Smooth filter adjustment occurs in the range of 4-13 DIN. Adjustable dimming delay and sensitivity. There is a “Test” button that allows you to check the functionality of the filter and, if necessary, replace the battery.
By default, the filter fires after 0.4 ms. There are 4 arc sensors inside the mask. Optical class of the filter is 1/1/1/1. The size of the viewing window is 100x73 mm. The mask weighs 500 grams.
Advantages:
- Wide range of adjustments;
- Fast response;
- Low current operation;
- Adjustable clearing time from 0.2 to 1 s.
- Diopter lenses are installed.
Flaws:
- Internal location of regulators.
This model can be mounted on a construction helmet, and also allows you to work with a respirator if conditions require it.
Korund-2 Chicano (form 9100V) – light and reliable mask
4.6
★★★★★
editorial assessment
87%
buyers recommend this product
This model has an ASF with smooth operation. Its lightening time is 0.15-0.8 s, and the default dimming speed is 0.04 ms. The shock-resistant housing reliably protects the welder from splashes and radiation.
The size of the viewing window of the mask is 100x67 mm. Optical class 1/1/1/2. The dimming control is located inside, but you can adjust the sensitivity without removing the mask. There is no welding/cutting mode. This protection weighs 490 grams.
Advantages:
- Powered by solar and lithium replaceable batteries;
- Smooth shading adjustment from 9 to 13 DIN;
- Minimum protection response time;
- Change in sensitivity depending on the type of welding work;
- Dimming delay setting;
- 2 independent arc/glow sensors.
Flaws:
- Fixed dimming 4 DIN requires good lighting.
The Corundum-2 mask is actively used for work such as MMA, MIG, MAG and ARC - that is, in almost any type of welding.
Fubag Ultima 5-13 Visor Black - inexpensive and effective protection
4.5
★★★★★
editorial assessment
85%
buyers recommend this product
The chameleon mask with adjustable head mount provides a shade of 5-13 DIN, which operates at a speed of 1/25000 s. Enlightenment occurs 0.15-0.8 seconds after the arc burns out. The controls are located on the outside of the helmet.
The protection can also be used during grinding work. It is equipped with four sensors that are powered by solar and lithium batteries (replaceable). The 100x67 mm screen allows the welder to clearly see the surrounding area. The body material is impact-resistant and flexible.
Advantages:
- Used for plasma cutting and microplasma welding;
- Operates at low currents;
- The set includes external and internal glass;
- Weight – 0.5 kg;
- Reasonable cost (up to 4 thousand rubles).
Flaws:
- Slow switching dimming relay.
Ultima 5-13 Visor Black is suitable for welding work in small production or car service centers.
READ ALSO
6 best welding machines "Resanta"
Operating principle and design of a welding helmet
The welding mask is designed to protect the worker from a number of harmful factors. The electric arc emits ultraviolet light and a lot of heat, which is harmful to the welder's skin. Constantly monitoring the formation of a suture can lead to severe burns of the cornea and blindness. As the metal melts, some impurities may be released and bounce off as burning scale.
The consumable electrode with coating and the edges of the welded surface emit toxic smoke, which is necessary to protect the weld pool from exposure to the external environment. Inhaling such gases is also dangerous. Therefore, for more than a hundred years, designers have been working to improve the shape and functionality of the welding helmet, designed to protect the specialist from this number of negative factors.
Also, an accessory worn on the head completely frees up the hands, thanks to which the welder can independently hold the part and weld it with an electrode in the second hand. This improves productivity and reduces the number of people involved in one process.
Welding helmets are used everywhere: in factories, service stations, repair shops and in the private sector when working in the country (installing a fence, gate, shower tank). A wide variety of prices allows anyone to purchase this accessory, even if you have to cook it once a year.
Most types of welding helmets include the following elements:
- a casing with an elongated part to protect the neck and a semicircular cutout at the top for free lifting;
- viewing window with ordinary glass (lens) to block UV rays and monitor the process;
- a light filter that protects against bright flashes;
- solar panel for recharging batteries from arc light (for chameleons);
- filter darkening degree regulator;
- head mount clamp.
The light filter, the main protective element of the mask, is glass coated with a black coating. In daylight it is impossible to see anything through it. But when the electric arc is ignited, the edges of the metal being welded and the place where the electrode melts become clearly visible. The outlines of surrounding details are partially visible. Depending on the location of the work, the degree of darkness of the filter also varies.
Some models have a hinged window that allows you to lift up the dark glass and look at the seam without removing the entire mask. This improves performance slightly and makes it easier to use. But such masks weigh more, which increases the load on the neck.
In other models, the filter is made of two glasses, between which there are liquid crystals. In their normal state, they are perpendicular to the plane and allow the welder to see what is happening as if through ordinary sunglasses. But when the arc is ignited, a small current is triggered in the mask device, and the crystals are rotated 90 degrees, which darkens the filter to the desired level, and through it you can now only see the welding.
Modern masks can be made from pressed cardboard or heat-resistant plastic. Most often they are painted black or gray, but foreign manufacturers use bright yellow and red cases. This promotes greater light reflection and also makes the welder more visible to crane and overhead lift workers.
Some recommendations when buying a welding helmet for amateurs and professionals
Masks of the “chameleon” type are necessary for both professionals and beginners. Professionals choose the necessary model depending on the type of work and operating conditions. Which can not only last a long time, but also protect the organs of vision, hearing and breathing to the maximum extent during operation. At the same time, it should be convenient and have a wide range of applications.
For amateurs and welding practitioners, chameleon type masks are also required. For this purpose, manufacturers produce cheaper options. But if a person is simply learning to weld, then he needs a device with a wide range of adjustments.
And if you need a mask as a tool that is not often used, then a budget option is suitable. At the same time, to increase the service life, it is necessary to comply with the storage conditions of the device.
Also, to avoid buying a counterfeit when choosing a branded model, you need to check the availability of a certificate from the seller’s store. To ensure warranty service, you must keep the warranty service document and the store receipt. The number specified in the warranty agreement must match the product number and the number indicated on the sales receipt.
Types of welding masks
Depending on the required safety and ease of work, the types of welding helmets vary. They may be as follows.
Simple (standard) masks
They are made from pressed cardboard or molded from plastic that is resistant to high temperatures. Most often they have a small viewing window and a budget mount without a soft backing. Paper models are much lighter than plastic ones. The light filter is installed in a special block behind protective glass and is fixed on top with a clamp to prevent it from falling out.
To change the degree of darkness of the filter, you need to remove the accessory from the head, unscrew the block lock and replace the black glasses with an element with a higher value. These masks are inexpensive and suitable for beginner welders or small organizations where many welding jobs are performed in a lower spatial position.
Advantages:
- cheap;
- cardboard versions are lightweight;
- filter protection at the proper level according to GOST;
- can work at any air temperature;
- There are models with observation windows.
Flaws:
- plastic cases are heavy;
- a cardboard mask may swell from moisture;
- The head mount is solid;
- There are very large casings that are inconvenient for welding in hard-to-reach places.
Chameleons
This is a more expensive type of mask containing a screen with liquid crystals. It is convenient because the welder does not need to constantly lift the accessory up after each seam in order to evaluate the quality of the work and see where to start the next joint. The crystals automatically make the glass transparent after the arc is interrupted.
To adjust the degree of darkness, just turn the switch on the left side of the body, which can be done even without interrupting the arc. The electronic circuit runs on a battery and is powered by the light from the welding itself. Such masks are convenient for those who perform many small seams and who need to frequently move around the product. This type of protective device is especially popular among argon workers.
Advantages:
- smooth and quick dimming adjustment;
- soft fastening;
- Beautiful design;
- heat-resistant housing;
- light;
- forehead pads are impregnated with an antibacterial composition;
- long service life;
- availability of guarantee.
Flaws:
- crystals do not work well at low temperatures;
- Expensive;
- more suitable for argon, due to the rapid contamination of the front glass with scale from welding with coated electrodes.
Forced air masks
During welding, gases from the molten electrode and the piece being joined are released into the air. Under normal conditions, a hood above the workplace is sufficient to remove harmful smoke. But sometimes welding work has to be performed inside a confined space (large tank, small basement without windows). Then it is necessary to use a mask with forced air supply to the respiratory organs.
It works on the principle of a respirator, which is attached to the back of the worker. A small electric motor draws in ambient air, filters it through a protective system and delivers it through a hose directly under the mask. This design requires additional equipment, but allows you to safely work in specific conditions.
Advantages:
- reliably protects against harmful gases;
- allows you to work in difficult technical conditions;
- has good light filters;
- high visibility of the viewing window;
- convenient adjustment of fastening;
- large range of dimming values.
Flaws:
- high price;
- the hose can get caught on protruding objects;
- in some models the upper pipe is located high, which creates additional difficulties for passage into narrow places;
- additional costs for filter and batteries.
What to look for when choosing
The degree of darkness and its change
The degree of darkening of the filter is selected based on the illumination of the workplace and the strength of the welding current.
The more light and higher the current, the darker the glass should be. For masks with conventional light filters, when working outdoors or welding with a current of 300-400 A, glass number 5 is required. Indoors, it is changed to number 4. Welding at low currents of 50-120 A requires filter number 3. In chameleons, the degree of darkness is indicated in DIN. Argon, semi-automatic and manual welding with coated electrodes requires the following values:
- at currents of 40-80 A - 10-11 DIN;
- 100-150 A - 12 DIN;
- 200-300 A - 13 DIN;
- 400 A - 14 DIN;
- 500 A - 15 DIN.
Grinding mode and mask design options
If you not only need to weld, but also process metal (cutting, grinding edges, sanding the top layer of a seam, etc.), buy a mask with a grinding mode. Such PPE is equipped with a switch with “welding/grinding” positions. In the latter, the filter stops responding to sparks from the angle grinder, always remaining in a cleared state. Through it, the cutting line is clearly visible and the eyes are protected from scale. Masks with a grinding mode save time by not requiring you to regularly replace your helmet with goggles. This is very useful when working independently, when you need to weld a joint, make a cut and weld again.
Another option for grinding is masks with a convertible top, such as PREMIER Favorit SOMZ or ESAB ECO-ARC II 110*90. They have a filter with a constant degree of darkening, but it is located in a cassette that folds up. Then the welder’s eyes remain protected by ordinary glass, through which it is convenient to look while cutting or beating slag.
Number of sensors
Sensors or light sensors are responsible for detecting the electric arc flash and turning the crystals around. Budget masks usually have two sensors located under or above the viewing window. This is enough for correct operation when welding small parts in the lower or vertical positions.
If you have to weld pipes or large parts, then the sensors can be covered with the product itself, after which the crystals are rotated to make the filter clear, although the arc is still burning. Such work will lead to “catching bunnies” and retinal burns. In this case, buy a welding helmet with 4 sensors. Even if some of them are closed, the dimming will work adequately. There are even models with 5 sensors, but their price is much higher.
Connection to turbo unit
Harmful fumes and smoke when welding outdoors are blown by the wind, and indoors - due to exhaust ventilation. When you have to cook inside a large boiler, container, or other closed structure, buy a mask with a turbo unit. She has a sealed helmet, a flexible tube and a belt unit. It has a multi-stage filtration system and forced supply of purified air into the welder’s mask. This allows you to safely carry out work in specific conditions. When the battery of the ventilation unit is close to discharge, the helmet beeps, warning in time that it is time to call it a day and leave.
Welding helmet selection options
The welding accessory has many selection parameters that determine the place of use of the protective equipment and the convenience of the welder. To buy the most suitable mask, you need to consider the criteria below.
View window size
The screen of a welding helmet is indicated in millimeters and ranges from 90x32 mm to 110x93 mm. How well the weld pool will be visible to a specialist depends on this. For those who perform work in a lower position and have the opportunity to look directly at the welding zone, a small viewing window of 90x30 or 90x40 mm is sufficient.
Utility workers who have to weld pipes close to a wall or floor will need a 110x60 mm screen. Those who constantly work inside large containers or with ceiling welding need windows increased vertically to 100x90 mm. With a small screen you will have to twist your neck more, and due to limited space this can be difficult, and your muscles will quickly get tired.
Shade level
For standard masks, light filters have numbers from 2 to 5 units. If a similar model is used, then for work in the yard the maximum indicator No. 5 is required. Indoors, through such glass it will be difficult to see what is happening in the welding pool, and here they buy masks with a light filter No. 3-4. In very dark conditions (basements, boilers of huge furnaces), protective element No. 2 is required.
For chameleons, the light-darkening scale is indicated in DIN and ranges from 5 to 15. Since these masks have an adjustable degree of rotation of the crystals, you need to choose an accessory with a range of 9-13. The upper values will be enough for working outdoors, and the lower ones will be enough for a workshop or garage. Ratings from 5 to 8 DIN are used in very dark environments or by welders with poor vision.
Weight
The weight of the welding protective accessory can be from 0.35 kg to 0.9 kg. This is influenced by the type of casing material, the thickness of the glass used, fastening and additional accessories. The lighter the weight, the more convenient it is for the welder. This will also reduce the negative load on the cervical vertebrae, because specialists often lower the mask with a sharp nod of the head, because the hands are already occupied with the holder with the parts and are tuned to the precise start of the seam. But this is all important for professional use. In the case of a summer residence and welding work once a month, any mask, even 0.9 kg, will do.
Filter type
Regular tinted glass is well suited for consumable arc welding because it is covered with cheap protective glass for frequent replacement due to slag splashing onto its surface. This is a good option for a beginner or for country use.
Chameleons with liquid crystal screens should be chosen more by welders working on argon machines, where welding is carried out with tungsten electrodes without spatter. Such a mask increases productivity, helps to quickly change the welding zone without removing the accessory, and allows you to accurately start the location of a new seam without unnecessary traces from the arc. This is the choice for professionals working in car services, companies manufacturing heated towel rails or research institutes for creating water treatment systems.
Power type
In the case of a chameleon, the LCD screen must receive energy to trigger the sensors and rotate the position of small particles that darken the filter. All such masks have a built-in battery, which will have to be changed periodically. Other models are equipped with an additional panel to absorb light rays from welding and a battery recharging system, so their resource is much longer. But with infrequent operation, the battery is discharged, and at first, when welding is resumed, the light filter does not work. It needs to be given time to recharge from the sun.
For those who are buying a chameleon to make precision connections but don't plan on doing it every day, a single battery model is a good option. This mask is always ready to go. In case of permanent employment, it makes sense to purchase a protective element with a solar panel.
Case shape
This parameter is responsible for security and its full properties can only be verified in practice. Visually, the shape of the casing should have good streamlining and an elongated part at the bottom so that welding smoke does not get into the welder’s face. The upper edge of the mask is desirable with a small semicircle, but of sufficient height to prevent scale from getting on the head. The width of the accessory should not exceed 240 mm for those who work with pipes in bathrooms, boiler rooms or basements, in order to maximally press against the wall and see the far edge of the joint. In other cases, width is not important.
Housing material
Pressed cardboard is much lighter, but can swell from moisture, so such masks are bought for indoor work or for the warm season and welding in the yard. Plastic casings are more massive and last a long time, but once you place them on a newly welded joint, you can no longer tear them off (the plastic will melt and stick to the hot metal). They are worth purchasing for outdoor work and for those who have a special place with bedding to store the accessory during non-working hours.
Chameleon Trigger
When the arc is ignited, the crystals must immediately unfold and have time to protect the eyes from bright light. Considering that the speed of the latter is 300,000 km/s, the sensors and other elements do this in a very short moment. This parameter can only be checked by personally turning the filter towards welding or bright sun. If the eye manages to capture the light, then this is a bad mask, from which vision will suffer.
Most chameleons have a 1-2 second delay function for the reverse rotation of the crystals, which should be taken by those working in very dark conditions (large containers, night shift work), since the light from the solidifying metal after finishing is very bright and can be blinding.
Availability of settings
Masks with adjustable electronic darkening have a wheel to select the level of light protection. On some models it is located inside, next to the viewing window frame. For other accessories, the regulator is located on the outside left of the body and can be turned even during welding.
The first option is suitable for those working in the same conditions (workshop, block, garage). The second option is useful for working on the road or on a shift schedule and will allow you to quickly adjust and adjust the dimming to suit a new environment.
Ease of fastening
The mask is fixed on the welder's head using two plastic rims, one of which covers the circumference, and the second limits the seating depth. On budget models, such plastic is not insulated in any way and this quickly rubs the forehead. This option is suitable for infrequent work in the country or in the garage.
Professional models are equipped with foam pads that soften friction and pressure from the accessory. Some manufacturers impregnate the material in contact with the forehead with an antibacterial compound, which reduces irritation. Of course, these types of fastenings should be chosen to constantly wear a mask for 6-8 hours.
Lens distortion
Serious sellers accompany the goods with a certificate and documents. They, as well as on the body of the product, must indicate the degree of distortion of the optical lens. It is written as the first digit in the line separated by a slash. Value 1 means minimal distortion and is necessary for those who work with thin products that require narrow, precise seams (small heat exchangers, oil distributor tubes). For welding thick pipes or sheets of metal, a distortion rating of 2 is sufficient.
Light scattering
This parameter indicates the transparency of the screen and the ability to clearly see details when the arc is burning. It is written as the second digit in the line separated by a slash. Value 1 is necessary for those involved in welding thin-walled metal (less than a millimeter). For all other work, indicator 2 is suitable.
In this article:
Welding masks are made from fiberboard and fire-resistant plastic. The first option is easier and cheaper. But the cardboard gradually loses its shape, the helmet warps, and may come apart at the corners (assembled with brackets). Cardboard is able to absorb moisture if the personal protective equipment is stored in a room with high humidity of 70-80%.
Plastic masks differ in material thickness and composition, which affects weight. Cheap models may melt or stick if accidentally placed on a hot surface (such as a newly welded seam). Expensive plastic masks are completely non-flammable and can withstand high temperatures. They are resistant to moisture and do not deform during use. For infrequent use, you can save money and buy a cardboard shield. If you plan to cook regularly, choose a plastic option.
View window size
The size of the viewing window for welding helmets can be minimal - 89x39 cm or maximum 110x90 cm. There are many intermediate options: 100x60, 90x60, 110x60, etc. If you have to weld small parts only in the lower position, any viewing window will do.
It is more convenient to carry out work on large structures that require numerous seams in masks with good visibility. Then you won’t have to twist your neck, but just turn your eyes slightly to see the joint clearly. Such masks are useful for welding pipes close to a wall, floor, and making ceiling seams. In this case, pay attention specifically to the size of the light filter, and not the outer glass, since the outer screen can be much larger than the viewing window itself.
Filter type
The filter, which protects the eyes from harmful radiation, can be permanently darkened for conventional welding helmets or automatic. In the first case, black glasses are used, each of which is assigned a number indicating the strength of the darkening. Almost nothing is visible through them until the welding arc is lit. This makes it difficult for the electrode to accurately hit the joint; you can miss and leave marks nearby on the front side, which will then have to be cleaned up. After welding, the quality of the seam is not visible through the light filter and the helmet is raised to inspect the connection.
Automatic darkening is implemented in chameleon masks. They use liquid crystals and sensors that respond to an electric arc flash. In the cleared state, the crystals are located across the cross section of the glass and provide acceptable visibility to the welder. Using the mask, you can accurately point the electrode or torch at the joint, examine the quality of the seam, assemble simple structures and immediately proceed to tack welding.
Which welding mask to choose
Understanding the main criteria of this important accessory, we can identify the optimal values for specific types and conditions of work:
1. For a summer cottage or amateur welding in a garage, a mask with a 90x32 mm window, light filter No. 4, made of pressed cardboard, is suitable.
2. For welding heating or plumbing, an overview model of 100x90 mm is useful, with filter No. 3, convenient for working indoors, weighing 400 grams and a foam layer on the mount. Case material – plastic. It is good to buy a product with folding glass.
3. To weld stainless steel, you will need a chameleon with DIN 8-13, weight 500 g, lens distortion 1 and transparency 2. It is desirable to have a solar panel and a foam pad.
4. Thin seams with a non-consumable electrode on metal 1 mm or less will be convenient to weld in a chameleon with lens 1 and transparency parameter 1. Light-darkening range 5-15 DIN, solar panel and weight 600 g.
5. To work inside tanks, you need a mask with forced air supply and a viewing window of 90x60 mm, DIN 5-13.
Which is the best welding helmet to choose in 2021, tips and tricks
The modern market for welding accessories causes worries about choice. However, there are a few tips that can help you choose a quality tool.
For short welding work, it is wiser to buy regular welding glasses and a very simple mask model.
In another case, it is necessary to take a more serious approach to the choice of protection. First of all, preference should be given to “chameleon” type models with an extended dimming range and fast filter response.
Video - How to choose a welding helmet
Inexpensive products
4. FoxWeld Corundum (5895)
This is the lightest model in our entire rating. The mask is distinguished by its compact dimensions and a small chameleon-type light filter, which automatically darkens when you start working. There are no additional elements included in the kit; in particular, there is no grinding mode, and there is no connector for installing special protective glass. The degree of dimming can be adjusted, but it works intermittently. These products are made from materials that can withstand quite strong impacts, the eye protection works quite quickly - the response time is only 0.1 ms.
The body is made of non-flammable plastic, the light filter has two operating modes - for welding or cutting. The power source here is a reliable solar battery. The design provides two independent sensors responsible for light sensitivity. It is advisable to use such a mask exclusively indoors, since the manufacturer recommends using it in temperatures ranging from -5 to +55. The weight of the product is only 370 grams.
Advantages:
- Quite low cost;
- Insignificant mass;
- The solar battery allows you not to think about replacing batteries.
Flaws:
- Poor equipment;
- Sensitivity changes intermittently.
FoxWeld Corundum (5895)
Resanta MS-1
This product is also not too heavy - its weight is 500 grams. Many users note the presence of a large number of different types of adjustments regarding changes in height, depth, angle of inclination, diameter of the headband, and so on. A properly fitted mask fits securely on your head and can be worn all day without experiencing the slightest discomfort. In the front part of the structure there is a light filter, which has the ability to adjust the degree of darkness. On both sides it is reliably protected from damage by special plastic inserts, the thickness of which is 1 mm. Directly above the filter itself there are sensors that react to the arc, as well as a solar battery.
More: Top 10 best adhesives for shoes
The sensors are triggered almost instantly - 1 millisecond is enough for the glass to become dark, therefore, it is almost impossible to catch “bunnies” during welding. The overall dimensions of the viewing window are 90x35 mm. For household work, such a window will be quite enough, but for industrial use it is still not enough. On the left side there is a handle that allows you to change the degree of darkness. The mask does not have a lifting mechanism; accordingly, it cannot be simply lifted after completion of work - it is for this reason that the manufacturer has developed a large number of adjustments.
Advantages:
- Suitable price;
- There is a grinding mode;
- The degree of darkening is adjustable;
- You can change the delay time if necessary.
Flaws:
- There is no lifting mechanism;
- There is no adjustment for welding at low currents.
Resanta MS-1
2. Fubag Optima 4-13 Visor
This is the cheapest professional welding helmet you can find on sale. It is designed for all types of work and can be used without interruption for a long time. The viewing window is quite large - 100x65 mm, the design is characterized by a significant dimming range. The model has a fairly rich package and good equipment. It has four optical sensors at once; a replaceable battery is supplied with the product; if necessary, you can check how much charge is left in it. All these points make it possible to ensure long and comfortable work with very effective protection.
The manufacturer gives a fairly long warranty for its products - 2 years. If necessary, the mask can be tilted far back, but it does not fall off the head. The suspension is not too rigid, thanks to which the product rests comfortably on the head. The handle responsible for adjusting the headband is quite rigid, so the adjustment will not be lost even during active movements. All adjustments for the light filter are located on the inside of the mask, including the switch for the grinding mode. The light filter is reliably protected from possible damage both outside and inside the mask, and the glass is pressed to it quite firmly. In turn, this completely eliminates the penetration of smoke through them during operation.
Advantages:
- Good viewing angle;
- Made from high quality and reliable materials;
- The light filter works very quickly;
- There is a possibility of self-testing.
Flaws:
- All parameters are adjusted from inside the mask.
Fubag Optima 4-13 Visor
Interskol MS-400
This is truly the best welding helmet in its price range. It well protects the eyes and face from bright flashes during welding, from splashes of molten metal, and protects the skin well from harmful ultraviolet and infrared radiation. All settings are intuitive - adjusting the mask to the size of your head is not too difficult. The headband is quite soft, making it very comfortable to wear the mask for a long time. The light filter is powered by a solar battery. There is a round knob on the side - if necessary, you can adjust the filter darkening speed. The viewing area is decent in size – 92x42 mm. This is quite enough for domestic use; it is also suitable for industrial work, but its use may be associated with some discomfort.
This mask is perfect for manual arc welding, argon welding or semi-automatic welding. The body is made of high-quality heat-resistant plastic, which can protect the face from splashes of molten metal or plasma for a long time. The design has a grinding mode. The model is able to withstand even fairly strong impacts. It has two optical type light sensors. If necessary, you can install special protective glass.
Advantages:
- Good price;
- Advanced adjustment options;
- Works quickly;
- Powered by solar battery.
Flaws:
- Not detected.
Interskol MS-400
How to choose a welder's mask? Main criteria
When purchasing a mask, professional welders will definitely pay attention to the following points:
- Light filter response time. The smaller it is, the better. It is desirable that the value be no more than 1 ms. Please note that the filter may respond with a long delay at low temperatures.
- Dimming range. 9-13 DIN is quite enough for a welder who deals with manual arc welding. If there is a need to cook semi-automatically, then the darkening range should be 5-9 DIN. The great advantage of the mask is the ability to change the degree of darkness manually.
- The size of the visible area. Any employee will agree that the higher this value, the better. But do not forget that in models with a large visible area, the filters are quite fragile.
- Availability of grinding mode. Sometimes you can find masks with this mode, when selected, the sensitivity will be minimal and the sensors will stop responding to sparks. This will allow the worker to begin cleaning the seams with a grinder without removing the mask from his head.
- Weight and ergonomics. The weight of modern welding masks ranges from 0.5-2 kg. If an employee uses it for a short time, then he will not feel much difference between the heavy and light model. But still, you shouldn’t buy two-kilogram products unnecessarily. It is advisable that the headband be treated with some soft material, this will increase ease of use. Also a useful addition would be the ability to adjust the coverage.
Prices for welding masks
| Welding mask name | Price |
| FUBAG Optima 9-13 38072 | from RUR 2,109 |
| FUBAG Ultima 5-13 Panoramic Black 992500 | from 5,450 rub. |
| FUBAG Optima 4-13 Visor 38439 | from 4,003 rub. |
| Resanta MS-6 | from 762 rub. |
| FUBAG Ultima 5-13 SuperVisor 31535 | from 5,025 rub. |
The times when a welding helmet looked like a bulky helmet with a small tinted glass are long gone. A modern welding helmet is an easy-to-use and functional accessory, different models of which may have their own characteristics.
When choosing a welding helmet, first you need to decide what exactly you need - a full mask, a shield or goggles. The last two options are lightweight and small in size, but this mask protects the welder’s eyes and face. At the same time, using a mask is also good because both of your hands will be free.
One of the most popular and effective options for welding masks is the chameleon mask. The name of the variety indicates that its glass automatically darkens when welding begins. When choosing such an accessory, you need to pay attention, first of all, to its manufacturer. If it is not indicated, then most likely you have a product of very questionable quality.
Most modern chameleon welding helmets have the ability to adjust the dimming as well as the sensitivity. In addition, some models are characterized by a short delay between the completion of welding and opening of the filter. It is also worth considering that when working in the cold this time increases.
Another important parameter of a welding helmet is the comfort of wearing it. If you do welding work often and for a long time, then this parameter is decisive for you. The mask should sit comfortably and securely on your head, without being too tight or too heavy. If you choose a mask that completely covers your face and throat, it will be more convenient to work if such a model has a ventilation system. This will especially help when working in the hot season.
Important parameters for a welding helmet are also the minimum and maximum degree of darkness. It is these characteristics that determine what types of welding you can work with. A mask that will be comfortable for working with argon-arc welding is also perfect for stick electrodes.
Remember that the more settings and adjustments the mask you choose has, the wider the range of conditions in which you can work in it. Professional welders know that each type of welding requires its own degree of darkness, so when choosing an accessory for regular welding work on various machines, try to provide all the options. External adjustments are much more convenient than internal ones, since they can be adjusted directly during work. A professional welding helmet always has three darkening parameters - filter opening delay period, sensitivity and degree of darkening. The adjustment can be smooth or stepped.
The larger the size of the visible area of a mask, the more convenient it will be to work in it, so you should also pay attention to this parameter
Rating of the best welding helmets in terms of price-quality ratio
The TOP 3 includes welding masks costing up to 3,000 rubles.
1st place: Fubag Optima 9-13
Fubag Optima 9-13 is a welding helmet that reliably protects the operator in two modes: welding and grinding. A special fastening system significantly reduces the load on the neck.
When open, the center of gravity of the mask shifts to head level. It is possible to adjust the degree of sensitivity of the delay time
Characteristics:
- Price – 1,983 – 2,890 rubles;
- User rating – 4.5;
- Type – chameleon with manual adjustment;
- Shading degree – DIN /9-13;
- Viewing window – 95×36 mm.
Advantages:
- Wide temperature range, can be used in frosts down to -5 degrees;
- Fast response;
- Fixed in a raised position;
- Goes down smoothly.
Flaws:
Difficult battery replacement.
2nd place: RESANTA MS-2
The protective welding helmet RESANTA MS-2 reliably protects the worker from harmful radiation. The weight of the model is only 470 g, which greatly simplifies work and transportation. The filter throughput varies from 4 to 12 DIN.
Its response time is only 0.02 ms. The device runs on a CR2450, CR2032 battery or solar panel. There is a grinding mode, adjustment of sensitivity and delay time.
Characteristics:
- Price – 1,940 – 2,714 rubles;
- User rating – 4.5;
- Type – chameleon;
- Shading degree – DIN 4/9-13;
- Viewing window – 92×42 mm.
Advantages:
- Light weight;
- Sits comfortably on the head;
- Low price;
- Fast dimming.
Flaws:
- Insufficient transparency of the filter;
- There is no adjustment wheel on the outside.
Rating table
| Rank/Name | Expert assessment | Price range, rub. |
| Rating of the best budget welding helmets | ||
| SPEC WM-300 | 80 out of 100 | From 741 to 1,555* |
| RESANTA MS-6 | 82 out of 100 | From 850 to 1253* |
| SPEC WM-400 | 85 out of 100 | From 995 to 1,690* |
| START Active with ASF 777 | 88 out of 100 | From 998* |
| Rating of the best welding helmets in terms of price-quality ratio | ||
| FoxWeld Varteg black (6327) | 85 out of 100 | From 1,152 to 1,265* |
| RESANTA MS-2 | 89 out of 100 | From 1,940 to 2,714* |
| Fubag Optima 9-13 | 93 out of 100 | From 1,983 to 2,890* |
| Rating of premium welding masks | ||
| RESANTA MS-5 | 92 out of 100 | From 3,390 to 4,341* |
| Aurora A-777 Heavy Metal | 93 out of 100 | From 3,388 to 4,120* |
| Fubag Optima 4-13 Visor | 95 out of 100 | From 3,105 to 4,690* |
* Prices are for August 2021
The best budget masks for welders
These are the simplest models with a minimal range of settings or no settings at all. Masks of this class are used for short-term welding work under normal conditions.
Resanta MS-6 - an inexpensive chameleon
4.9
★★★★★
editorial assessment
89%
buyers recommend this product
The product weighs 430 grams and has a small visor size of 90x35 mm. The shade in the light state reaches 4 DIN, in the dark state – 11 DIN. Switching takes 1 millisecond and the delay is 0.6 seconds.
Advantages:
- Automatic filter;
- Ease of use;
- Adjustment for tilt and head circumference;
- Light weight – 430 grams;
- Compliance with the price-quality parameter.
Flaws:
- During welding, smoke may penetrate under the mask.
The sensitivity adjustment on Resanta MS is set in accordance with the lighting and the presence of light interference.
Stavr MS-1/12 – good optical class
4.7
★★★★★
editorial assessment
87%
buyers recommend this product
This welder protection is equipped with a light filter measuring 110x90 mm and a viewing window of 88x30 mm. The darkening is manually adjustable: in the dark state it reaches 12 DIN, and in the light state it is 3 DIN.
Without adjustment, two ASF sensors operate at a speed of 0.4 s, and the filter brightens after 0.2 s. The body of the mask is made of durable polyvinyl chloride, so it weighs 400 grams.
Advantages:
- Optical protection class 1/1/1/2;
- Ease of use;
- Powered by solar cell and CR2032 batteries;
- Operates at temperatures -10..+65 °C.
Flaws:
- The light filter may not work if the angle of incidence relative to the arc is more than 120°.
Stavr MS is a certified product for which the manufacturer provides a three-year guarantee.
