How to choose a manual router: tips for the home craftsman

What is done with a milling machine

The machines are used to work out cutting lines on wood, plastic, metal, or cutting these materials.
To understand what tasks can be performed with a milling machine, you need to understand what milling means. This is a method of processing a certain material, which is carried out with a milling cutter (a cutting tool with cutting teeth). The cutter is mounted in a special machine, which at high speed directs the blade in the desired direction, cutting off layers of a certain material.

What can be built on the machine:

• furniture;
• various architectural models (houses, scenes);
• toys;
• souvenirs;
• sculptures;
• decorative boxes;
• chess sets;
• skirting boards;
• cornices.

This is just a small part of what can be made on a milling machine. The complete list will depend on the skill and imagination of the manufacturer.

Who needs a home router?

Before going to the store, you need to determine the range of tasks to be completed. There is no point in purchasing a compact model if you need to process hardwood, but it is ideal for occasional household use.

A home router is necessary for people who often process various surfaces. When purchasing, you must take into account the availability of equipment that comes with the kit. It is advisable to purchase a universal set, which includes edge, base, profile and spiral elements.

Important! If a home craftsman will often use the device, then it is additionally necessary to purchase special copying sleeves and collets.

Additional equipment for manual milling machines

As a rule, hand-held milling cutters come with various guides and other auxiliary devices, but if they are not enough, you can always purchase them separately or make them yourself.

The presence of additional equipment expands the functionality of the tool

Additional accessories for hand routers include stops and a guide rail, a copy sleeve and an angular stop, as well as a compass ruler. Parallel and horizontal stops allow you to process workpieces at an equal distance from the edge (edge) of these elements, and the guide rail serves for linear movement of the router. The copying sleeve is a round plate, equipped with a side, inserted into the opening of the support platform and providing support around the working cutter. An angular stop is used when making a copy of a finished product, and a compass ruler helps to process workpieces along a certain radius.

The copy bushing for the router is a stamped product

Types of hand routers

Hand-held devices come in 5 varieties. Each type has its own design features that affect the scope of application.

Manual type of equipment

The most common types of hand routers:

• Submersible. This is a universal device, characterized by high reliability and quality workmanship. This type of equipment is used to perform all types of milling work.
• Edging. Used for chamfering, as well as forming small recesses and depths. Used for decorative works. Such a tool is not used for domestic purposes.
• Rotary is used in construction work. The tool is used to process edges and make holes in plastic, wood or drywall.
• Lamellar is a specialized router designed for making grooves. This is not a universal tool, and therefore should not be purchased by beginners.
• The filler is another specialized device with which you can carefully make paired holes, which will subsequently be connected to each other. This tool is also not used in everyday life, and in most cases is used to make various furniture.

The choice depends specifically on the specifics of the master’s work. If you need to use equipment at home, then first of all pay attention to a universal tool.

Important! Certain samples are quite universal, while others are professional tools that can only be used to perform a narrow range of work.

Types of manual milling machines

Manual milling machines are classified according to:

• Type of use – domestic and professional use.
• Purpose – universal and narrow-profile use.
• Constructions.

The type of use of a tool is determined by its technical characteristics and functionality. Professional models can be narrow-profile, when they can be used to perform certain types of operations, and universal ones are devices for household and professional use, with which you can perform various types of wood processing operations.

The edge router is a narrow-profile tool

According to the design and types of operations performed, manual milling machines are classified as follows:

• submersible (vertical or rod) - universal-purpose devices, the most common type of tool of this type;
• edge (edging) - narrow-profile models, used for cutting grooves, grooves, chamfering in woodworking industries;
• lamella – designed for cutting grooves;
• filler (dowel) – used in furniture production for drilling paired holes for dowels.

Filler milling cutters are convenient for the manufacture of cabinet furniture

Which hand-held wood router is best is decided by each user individually, in accordance with the purpose of the tool and the nature of its use.

How to choose the right manual wood router for your home

To purchase a quality device for home use, you need to study 4 criteria.

Power

This is one of the main parameters that affects equipment performance. Depending on the power, milling cutters are divided into three types:

• Easy. The power is up to 750 kW, and the weight of the milling cutter itself does not exceed 3 kg.
• On medium-sized milling machines, the power increases to 1.5 kW, and its weight is approximately 5 kg.
• Heavy devices have a power of 2.3 kW, and the weight can exceed 6 kg.

Medium routers are suitable for home use. Heavy tools are in most cases used in production, where it is necessary to perform specific and rather complex operations for a long time without interruption.

Important! You should not chase the most powerful pieces of equipment for your home, since the dimensions of the devices will be very large, and therefore it will become much more difficult to manage them.

Medium router - ideal choice for home

Spindle speed

The parameter directly affects the quality of the processed part, as well as the choice of material with which to work. Milling cutters have three speeds - standard slow and high:

• The standard mode operates at 20-30 thousand rpm. These are the most popular samples that can handle most materials.
• Slow devices typically have a speed of 10,000-15,000 rpm. Such devices are usually used for working with plastic.
• High speed exceeds 35000 rpm. Routers are suitable for processing the hardest surfaces.

Important! When purchasing the cheapest devices, it is necessary to take into account that the rotation speed will not be adjustable, which will affect the quality of processing.

Working stroke

The working stroke refers to the depth of processing. The cheapest samples can dive to about 50 mm, and the most powerful and professional ones - up to 80 mm. The longer the working stroke, the deeper you can dive into the working surface, and the more difficult the operations can be performed.

Additional options

When purchasing, it is advisable to pay attention to additional options that will increase safety when working with equipment:

• Overload protection. All electronic devices become hot during operation, which can create a dangerous situation, and protection will help prevent this. Most professional models are equipped with this function, since they are subject to prolonged load. Overload protection varies: on the most expensive models it is an automatic power off, on cheaper models it is a light indication.
• Protection against unintentional activation is an additional button, without pressing which the router simply will not work.

These are the main additional options that will be useful for safe operation of the device. But there are also options to improve ease of use.

Types of milling cutters and their scope of application

If we talk about a hand router for wood, any experienced craftsman will tell you which one to choose. But it is also possible to study the available information on the Internet in order to understand the issue yourself. Products come in universal and specialized types. The type of equipment depends on the purpose and design.

• Submersible (aka vertical or rod)

Designed for basic manipulations with equipment, creating grooves, holes, roundings, etc. Can be used at home and for industrial purposes.

• Edging (aka edging or trimmer)

It is used for making grooves, making grooves, and cutting out small template recesses. Suitable for processing parts covered with laminate and veneer. Used in production.

Edge unit

• Rotary

Necessary for edge processing. Helps cut holes in wood, plastic, plasterboard, ceramic tiles.

• Lamellar

Used for making grooves. Incapable of any other processing.

• Additive

Refers to products with a narrow specialization, creates paired holes necessary for combining parts. Suitable for furniture production.

Important! When choosing a router, pay attention to the tasks at hand and their volume. For a home workshop, tools are needed occasionally, unlike in a production workshop.

Criteria for convenient work

Modern electronic devices are equipped with additional functions that greatly simplify work. Next we will look at 4 major additions in this area.

Working stroke

This function allows you to go deeper into the material being processed. The longer the working stroke, the more complex operations can be performed with the router and the more beautiful the final result will be.

Working stroke

Smooth start

If the router is quite powerful, it is advisable to make sure that it has a soft start system, thanks to which the engine will pick up speed slowly, and therefore the risk of sudden jerks will be eliminated.

Rip fence

The stop should be placed to the side of the router. These are small metal rods that are attached with screws to the base of the equipment. The emphasis is necessary to increase comfort during work. This addition allows you to carefully guide the cutter along the workpiece, maintaining the required distance from the edge.

Connecting the vacuum cleaner

Many routers are equipped with a special mount where you can attach a small bag to collect dust. The function is designed to protect against dust getting into the eyes and respiratory tract.

Vertical manual milling device

Equipment details are presented:

• collet clamp for securing the cutter;
• support platform;
• step depth limiter;
• grip handle;
• vertical stop;
• fine depth adjustment knob;
• speed regulator;
• housing with an electric motor;
• accidental activation key;
• knob for fine adjustment of the rip fence;
• parallel stop (PU);
• tightening lever;
• button to turn the equipment on and off;
• PU adjustment screws;
• guide rods.

Device design

Rating of the top 10 best manual wood routers

In the article, we tried to determine the most popular tools, according to users, and compiled a list of the most popular ones. I suggest going to the list and familiarizing yourself with the presented copies.

• BOSCH POF 1200 AE.
• Kolner KER 1200V.
• BOSCH POF 1400 ACE.
• Interskol FM-40/1000E DM.
• Wortex MM 5013-1 E.
• BOSCH GKF 550 Professional.
• BLACK+DECKER KW1200E.
• Makita RT0700C.
• Makita RP2301FCX.
• ELITECH F 1800E.

Let's take a closer look at each of the presented models.

BOSCH POF 1200 AE

A reliable, vertically directed device with rich functionality. The rubberized L-shaped handles are ergonomic and very easy to use. For the sake of safety, the trigger mechanism is blocked here, and the start of work occurs smoothly, without jerking.

The spindle speed can be easily adjusted and, if necessary, blocked. The speed of revolutions is automatically stabilized. During operation, it is possible to adjust the milling depth. The delivery set includes a copy sleeve, three collets and groove cutters for wood for a hand router.

BOSCH POF 1200 AE Advantages

• rich equipment (parallel stop, copy sleeve, three collets, groove cutter, centering rod and key);
• speed adjustment according to material and task;
• keyless replacement of attachments;
• possibility of connecting a vacuum cleaner;
• transparent protective shield.

Flaws

• the work area is not highlighted.

I recently chose sets of wood cutters for a hand router for this unit. I already have the tool itself and have been using it for about a year. I was lucky, I bought it at the old price and I’m not complaining. During all the time I used it, it never let me down. Comfortable, fast, doesn’t make much noise, overall I like it and don’t plan to change it yet.

Kolner KER 1200V

A budget, but fairly high-quality version of the tool was included in the rating of manual wood routers precisely for these parameters. It is perfect for beginners, as at its price it has all the qualities of a professional device.

There is a ruler for setting the exact depth of milling, smooth speed adjustment, a durable cast sole and connection to a vacuum cleaner. In addition, it has a good set of accessories included. Equipped with protection against accidental start-up and equipped with a spindle lock, allowing you to quickly and safely change equipment.

Kolner KER 1200V Advantages

• smooth speed control;
• solid aluminum sole with protective coating;
• accidental start blocking;
• rubberized handles;
• quick change of cutters thanks to spindle rotation lock.

Flaws

• no backlight.

I used to have an edge router, but it is a highly specialized tool. I decided to take a universal one and the choice fell on Kellner, the types of cutters for a manual wood router are suitable for it, you only need to buy an additional collet for 12. I am completely satisfied with the device, the assembly is good, the functionality is excellent. I recommend it to beginners!

BOSCH POF 1400 ACE

The productive branded unit has all the useful qualities of a vertical router and can be used as a professional tool. The depth is adjusted using a special revolving stop.

The attachments are changed in safe mode with the spindle locked, and there are a considerable number of attachments included in the kit. In addition to three collets of different calibers, there is a separate hard case with a set of six different hand router bits for wood.

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The best professional hand router

The best routers for the home workshop include:

• Makita RP1801F

The device is used for turning recesses up to 70 mm in hard materials. The engine operates in optimal thermal conditions and is not subject to overload. At relatively low speeds, large-sized cutters are used, which makes it possible to process workpieces with low heat resistance.

High-quality assembly gives minimal backlash and no noticeable noise. The disadvantages of the equipment are the absence of a copy sleeve in the standard delivery package.

• BOSCH POF 1400ACE

The equipment helps to create recesses for hinges according to type, a complex type of thread with unique patterns. Fine Depth Control or adjustment system gives precise processing with an error level of 0.01 cm.

The electronic control circuit maintains the speed of the electric motor; the stability is not affected by voltage fluctuations in the power supply network.

BOSCH (POF 1400 ACE)

The copy sleeve is securely fastened using its own fastening system and does not require the use of additional tools. On the right side of the case there is a key for immediate rotation locking. The disadvantages are represented by initial problems with changing the height position; the issue is resolved spontaneously after a few weeks of operation.

• DeWALT D 26204 K

The vertical device does not generate noise, works accurately and quickly. Processing of workpieces is simplified due to uniform illumination of the working surface; speed adjustment is used for optimal rotation mode.

Vibrations are suppressed by correct balancing of the motor armature, and smooth activation increases the operating life of the tool. Long and technologically complex operations are easily performed due to the light weight of the device. Cleanliness and comfortable conditions are ensured by a productive sawdust removal system.

The only drawback of the equipment is the screw fastening for dust removal. The advantages include the large size of the cutter - up to 36 mm, a case designed for moving and storing the tool, and a three-year official warranty.

DeWALT D 26204 K

Vertical power up to 1200 W

A necessary tool for the workshop, capable of immediately replacing a plane, drill, or engraver. Selecting grooves for hinges and locks will become a minute task with models of low power and light weight. The Top 3 popular options in this group included milling cutters from manufacturers in Germany, Japan and Russia.

1Bosch POF 1200 AE

A small and inexpensive router is suitable for novice craftsmen and owners involved in construction and finishing on their own. Mostly designed for soft wood and simple work without maximum processing precision. The ability to adjust the speed will make it easier to work with different types of materials. The manufacturer took care of stepwise switching from 11,000 rpm to 28,000 rpm.

Specifications:

• power: 1200 W;
• adjustable rotation speed from 11000 to 28000;
• processing depth: 55 mm;
• weight: 3.4 kg.

Pros:

• mills not too hard materials well;
• has low weight;
• affordable price;
• You can connect a vacuum cleaner.

Minuses:

• weak guides;
• high noise level.

You can purchase a device that costs about 6,000 rubles at most power tool stores.

Rating of the best manual wood routers in terms of price and quality in 2021

The most popular units remain those that combine quality with reasonable cost. They are most often used at home, but they can also be useful in small workshops.

Elitech F 1800 E

The manual unit has a significant mass and demonstrates a power of 1800 W. Equipped with a spindle lock and a turret stop, there is a built-in backlight to improve visibility.

The cost of Elitech F 1800 E starts from 5,000 rublesPros

• long cord 2.5 m;
• high power;
• There is a 12 mm collet.

Minuses

• the start button becomes clogged with dust;
• weight 4.3 kg.

I like10I don't like3

Kolner KER 1200V

Inexpensive hand router suitable for home use. The working depth of the device is 50 mm, the speed is adjustable from 15,000 to 30,000 revolutions.

You can buy Kolner KER from 3,200 rublesPros

• does not heat up during operation;
• power more than 1 kW;
• rich equipment

Minuses

• makes noise during use;
• no soft start.

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Bort BOF-1600N

The 1.5 kW vertical router supports a speed of 12,000-26,000 rotations and has a nozzle stroke of 60 mm. There is a smooth switching of revolutions, the sole of the unit is cast and fits tightly to the surface.

Bort BOF price starts from 3900 rublesPros

• reliable assembly;
• moderate cost;
• five year warranty;
• smooth speed adjustment.

Minuses

• the mechanism for replacing cutters is inconvenient;
• no storage case;
• large weight - 4.8 kg.

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Design features that must be considered when choosing a router

How to choose the right hand router: when purchasing, pay attention to the design features.

Sole

An important part of the design is the support platform, the quality of which is a priority. Stamped or cast metal is used for the sole. In the latter case, it guarantees high-quality work. The first type is installed on household tools.

Important! You need to pay attention not only to the material of manufacture, but also to the opening size. A large-diameter cutter is not installed in a small hole.

Rod mechanism

The head of the device moves along vertical guides; performance and ease of use depend on the smoothness of movement. The immersion depth of the cutter is limited by a vertical stop equipped with a special screw.

Professional tools are equipped with an adjustment screw for fine adjustment. The quality and functionality of the device depends on the width of its range. Phased immersion is ensured by a multi-stage revolving stop - a platform with steps of different heights.

Turret stop

Equipment fastening unit

It is secured to the spindle with a collet chuck - a nut. Lightweight devices are designed for cutters with a shank from 6 to 8 mm, powerful ones - from 1 to 12 mm. A high-quality collet fixes it along the spindle axis, preventing vibration. The latter negatively affects the condition of the device and the processing of materials.

Top 3 best rotary hand routers for wood

Rotary units with a narrowed body are used in repair and decorative work. Important requirements are placed on precision and low weight of devices.

Bosch GTR 30 CE

The unit for drilling wood and tiles is equipped with a dust removal system and ventilation for the motor. There is illumination of the work area and stabilization of speed.

The price of Bosch GTR 30 starts from 18,000 rublesPros

• weight 1.5 kg;
• there is a speed control;
• maximum speed 30,000 rotations.

Minuses

• no soft start;
• There are no cutters included in the kit.

I like10I don't like3

Metabo FME 737

The milling machine is suitable for straight and curved cuts and starts up smoothly. There are ventilation holes on the case. The fixation of the cutter is very tight, without play.

You can buy Metabo FME from 13,000 rublesPros

• Supports speed control and soft start;
• The VC system independently selects the operating mode for the material.

Minuses

• no lighting or dust removal;
• There are no cutters included in the kit.

I like10I don't like3

Makita 3706

The compact 550 W unit is designed for making grooves and holes in wood and composite materials. It is equipped with a compass guide, collet and adapter for a vacuum cleaner, weighs 1.1 kg.

Makita 3706 price starts from 5,500 rublesPros

• light weight;
• there is a dust removal system;
• high speed up to 32,000 rpm.

Minuses

• there is no regulation and stabilization of speed;
• there is no soft start.

I like10I don't like3

TOP best edge routers

Bosch GKF 600 Professional

The cost of the device is around 12,500 rubles. The Germans continue to produce really high-quality milling cutters. This model runs on a 600 W motor. It easily picks up rotation speed up to 33,000 rpm in 1 minute. It is also convenient that the entire range of cutters is suitable for work.

The design is durable and light in weight. If necessary, the base is shifted to the required division on the router body, and then adjusted to the size using a wheel in the area of ​​the base base.

The device is comfortable to use in your hand. The base can be removed completely. The device can be used as an engraver with high power.

Advantages

• power characteristics;
• convenience indicators;
• The adjustment is quite simple.

Flaws

• The equipment is presented with a straight base; you need to separately purchase an option with the ability to adjust the tilt.

Makita 3709

The cost of the device is around 5800 rubles. The manufacturer is a Japanese company. The device is reliable and has good performance. Operates at 30 thousand revolutions in 1 minute. The cutter plunges up to 40 mm. In fact, the device is decent, but in view of the reduced price, the manufacturer decided to save money. For this reason, the equipment was slightly damaged.

The base of the router is made of 90 percent polycarbonate with a transparent base. The clip is plastic. The ears are tightened using a screw. Users complain that the manufacturer should have added 8 mm collets to the kit. But, in fact, there are only 6 mm collets.

Advantages

• comfortable grip;
• engine with high power and speed characteristics.

Flaws

• the base is made of plastic.

Hammer FRZ710 PREMIUM

The device costs around 8,300 rubles. It is not even just an edgeband, but can also be classified as universal. The complete set is represented by a vertical type base with handles. There is also equipment for performing edge work. Just keep in mind that even though it is universal, it is not always useful. The motor operates at 700 W, while the system speed is at its limit. The immersion depth is 30 mm, these are not too large characteristics.

The inconvenient thing is that there is no smooth lowering. You have to turn the device on and off by releasing the handles. So the vertical base here can rather be attributed to a series of equipment “made from what was available.”

As for disassembling the device as an edging device, it is heavy in the hand and not very comfortable. When acting on a polished cylindrical part, pads are needed, then the vibration is transmitted to a lesser extent through the hand.

In general, users note that the device is suitable for home use, but cannot be used in large quantities.

Advantages

• versatility;
• 3 collets;
• decent power ratings for an edging device.

Flaws

• heavy weight;
• not entirely convenient if used as a vertical device.

Which is better to buy a manual wood router: tips for choosing

When choosing a router for a home workshop, it is advisable to pay attention to the technical parameters of the devices.

Main selection criteria:

• power level;
• depth of wood carving with a hand router (working stroke of the cutter);
• additional functionality;
• spindle rotational speed;
• price of a hand router.

Buying a manual wood router: which tool to choose based on power

The capabilities of the tool largely depend on the engine power level. The higher this indicator, the longer the router can operate continuously without overheating. In addition, devices with a high level of power allow the use of cutters with the maximum possible length and diameter. However, it cannot be said that the most powerful device will be considered the best. As this indicator increases, the size and weight of the tool increases.

The duration of uninterrupted operation of the tool depends on the engine power.

Taking into account this pattern, the following types of milling cutters are distinguished:

1. Lightweight - the weight of the structures is 2-3 kg, and the power does not exceed 750 W.
2. Medium - the power level varies between 750-1500 W, while the weight is 3-5 kg, for example, a Bosch 1400 ACE router.
3. Heavy - the weight of the structures exceeds 5 kg, and the power is in the range of 1500-2300 W.

To perform milling work on a regular basis, experts recommend selecting a tool with a power of at least 1.5 kW. Such a tool can cope with any professional task, but such a large and heavy design requires significant effort on the part of the operator. Especially if a beginner is doing the work with a wood router.

Helpful advice! When choosing a tool, it is very important to stick to the golden mean. The power of the milling cutter should not be too high, but sufficient to complete the assigned tasks. In this case, it is necessary to take into account the duration of operation of the device without interruptions, as well as the possibility of processing products made from hard wood.

Average hand routers have a motor power level ranging from 750-1500 W and a weight of 3 to 5 kg

Selecting the optimal spindle speed for working with a manual wood router

One of the most important technical characteristics of a milling cutter is the spindle rotational frequency. The higher the speed at which the cutter turns, the higher the quality of the surface after processing. If you need to get a very accurate result when working with a wood router, just reduce the speed. Some models are designed for processing plastic surfaces. To eliminate the possibility of material melting, it is necessary to prevent overheating of the working area. To do this, use the tool in low speed mode.

Most models have a rotational speed in the range of 20-30 thousand rpm. This is the middle option. Consumers can purchase both slower milling cutters - 10-20 thousand rpm, and faster models - up to 35 thousand rpm. Do not forget that the larger the diameter of the cutter, the lower the angular speed of its rotation should be. The fact is that the linear speed of movement of a point along the periphery of the circle is still quite high. Therefore, there is no need to overclock the cutter, otherwise it may cause the wood to burn.

Before working with a router, you need to consider the following nuances:

• the size of the cutter that will be used at the moment;
• density of the material from which the workpiece is made;
• required processing depth.

When working with a milling cutter, it is important to consider that the higher the speed at which the cutter rotates, the higher the quality of processing of the element.

Taking into account all of the above, it is better to select a tool that has a function for adjusting the speed. The functionality of the router depends on this. The adjustment system can be smooth or stepped (up to 8 switching levels).

Many manufacturers indicate recommended values ​​in the instructions that come with the tool, but practical experience is also helpful. Based on it, you can choose the optimal device for yourself.

How to choose a manual wood router based on processing depth

The working stroke of the cutter is determined by the maximum depth to which it can plunge into the material. Lightweight models of milling cutters can deepen the nozzle by 2-5 cm. The depth level in powerful tools is 7-8 cm. The higher the stroke, the deeper the cutter can plunge into the material. Devices with a high performance make it possible to process wooden workpieces of large thickness.

When purchasing a router, it is important to pay attention to the maximum processing depth of the element.

Note! It is impossible to cut a full depth groove in one go. As a result, you can not only damage the product, but also break the router. The harder the material to be processed, the shallower the depth of the pass made at one time should be.

In one pass it will not be possible to make a groove whose depth exceeds the working length of the cutter. Some tool models have a regulator with which you can fine-tune the depth of immersion, for example, Skil 1840 LA. This parameter is usually set with an accuracy of 0.1 mm.

Related article:

Wood cutter for a manual router: types and characteristics of products

Classification of existing products, their features and specific use. Recommendations for choosing cutting parts for the router.

How to choose a manual router: overview of additional functions

When purchasing a router, you should pay attention to the availability of additional features and options that improve its technical or operational characteristics.

Overview of additional functions using the example of a hand router from AEG

If the density of the material being processed increases or the speed of movement of the milling cutter along the product increases, the number of revolutions may decrease. To prevent this and maintain indicators at a given level, it is enough to have a constant electronics system. It stabilizes the rotational speed of the spindle by adjusting the power of the electric motor. This function will be useful to owners of professional devices. Regular devices do not need it.

A soft start system, like in the Makita RP1800F manual router, will allow you to gain engine speed in a smooth mode. This eliminates the possibility that the equipment will make a sharp jerk when turned on. As a result, the service life of the tool increases, since its nodal parts are not subject to regular, albeit short-term, overloads. The operation of the milling cutter becomes safe, and the possibility of damage to the workpiece at the initial stage of processing is eliminated.

The overload protection system for the wood router will prevent damage to the device if the temperature of the winding on the electric motor exceeds a critical level. Depending on the device model, it may appear in different ways: in the form of a light indication that serves as a signal, or an automatic function that turns off the power. As a rule, such a system is provided in professional milling cutters that are designed for long-term work in intensive mode.

The function of protecting the tool from accidental start is represented by the need to simultaneously press the start and protection keys

Protection against accidental start is another useful feature. Regardless of the cost, most milling cutters are equipped with this option. There is a corresponding button on the body of the instrument. Voltage will be supplied to the motor winding only if it is pressed simultaneously with the start button. As a result, the possibility of unintentionally turning on the device is eliminated.

Note! The protection button not only prevents unintentional start-up, but also locks the trigger in the “on” position. This function will be useful when using a router table for a manual router.

Selecting a manual router taking into account design features

When choosing a manual router, you need to pay attention to the quality of the support platform or sole. This element can be made of cast or stamped metal. Cast structures have a clear geometry, due to which they fit perfectly to the surface being processed and ensure high quality work. These tools include the Makita RP0900 hand-held wood router. It has a cast aluminum base. Inexpensive milling cutters intended for domestic use are equipped with stamped platforms.

Diagram of a manual wood router

It is imperative to ensure that the lower plane of the platform is covered with a plastic cover. Most often, this part is removable, allowing you to replace it with a new one when wear occurs. The size of the opening in the sole also deserves attention. This hole limits the diameter of the cutters that can be mounted on the tool. It is not possible to install a large cutting attachment in a soleplate with a small opening.

Since the tool head moves along guide rods that are placed vertically, it is very important that the movement of this element is easy and smooth. If the structure has distortions and backlashes, using the router will be difficult. The same applies to excess resistance that may arise during the process of moving the unit vertically.

The depth of immersion of the cutter into the wood is controlled by a stop. It looks like a metal rod that rests on a platform on the platform and does not allow the head of the device to fall below the set level. To set the depth level, simply move the stop rod down or up. For this purpose, a special screw is provided in the design.

A stop, in the form of a metal rod, controls the depth of immersion of the cutter into the wood

To perform several passes, gradually increasing the depth of the cutter, you will need a multi-stage turret stop. It is a platform installed on a platform and has several steps of different heights. A vertical rod rests here, which limits the depth of passage of the cutter.

Note! In some cases, the turret stop has bolts rather than steps. For example, the Interskol FM-67/2200E manual router has three adjustable screws and one fixed base. Thanks to this, the device simultaneously has both coarse and fine depth settings.

Selecting accessories for a hand router

The milling cutter is used for rough fitting of products. The accuracy of the parts performed depends on the quality of the tool and the experience of the operator. To achieve the desired result, additional devices are attached to the router that simplify working with this device.

With the help of interchangeable cutters you can perform a wide variety of operations

No type of work can be performed without removable cutting attachments. Using them, you can use a router to make dovetail, straight, rounded, T-shaped and other types of grooves and recesses. There are many options for such attachments.

According to their purpose and design, they are grouped into categories:

• edge;
• grooved;
• figurine;
• combined.

A device such as a parallel stop, also called a side stop, is used for processing the surface parallel to the edge of a wooden workpiece. Thanks to it, it becomes possible to move the tool at an equal distance from the edge. To fix the stop, a pair of rigid metal rods and screws are used. The quality of the result obtained depends on how firmly the structure is installed. The material for making the stop is stamped and cast metal. A removable plastic cover prevents contact of this element with the workpiece.

Using the rip fence, you can move the router at an equal distance from the edge

The guide rail is another auxiliary element for straight line milling. Unlike the rip fence, this element allows you to make threads at any angle relative to the edge, as well as at any distance from it. The tire has the form of a profiled ruler, which is fixed on the workpiece using clamps. A special shoe is attached to the tool. He guides the router, moving along the grooves of the tire.

Craftsmen use a ruler of compasses for a router to make carvings along a radial line. It is indispensable in cases where it is necessary to make a round tabletop. On the one hand, the ruler-compass is fixed in the base of the tool using screws, on the other hand, it is secured with a pin through a hole formed in the workpiece. It should be in the center of the circle.

Helpful advice! To keep the cutting area clean during work, it is advisable to use a vacuum cleaner, which is connected to the router using a pipe.

Ruler compass for router is used for carving along a radial line

Choosing a manual wood router: consumer reviews

Before you go to the store to buy a router, it doesn’t hurt to get acquainted with the opinions of consumers about certain manufacturers, as well as specific models. The opinion of buyers who have tried the tool at work will allow us to weed out devices that have shortcomings that can only be identified during operation.

Consumer reviews can be found on forums or on online store websites:

“Not long ago I acquired an Aeg MF 1400 KE 411850 milling cutter. For a home workshop, such a tool is just right. The device operates very quietly. Even under intense use, it is no louder than a vacuum cleaner. I can easily do edge work in one pass. For greater efficiency, I had to buy a table for a manual router. Moreover, he installed the tool himself, which made me very happy. The cutting depth is very easy to adjust.

I haven't had to work with panels yet, but I think the tool can handle it. Thanks to the video tutorials, I’m already using my hand-held wood router to its fullest. Therefore, I find this model a suitable option for beginners.”

Igor Ivashin, St. Petersburg

Model of a manual wood router MF 1400 KE 411850 from the German company AEG

“I wanted to buy a small tool to do small jobs. My choice was the Interskol manual wood router; the price of the FM-40/1000E unit is more than acceptable - only 4,100 rubles. Having a low weight, the design develops sufficient power. I didn’t immediately notice the slight play, but considering the cost, I can’t call it a significant drawback. When I tried the router at home, the tool performed well. We'll see what happens over time."

Sergey Leibovich, Moscow

“Several years ago I thought about creating a workshop in the garage. Among other things, I purchased a router. Buying the instrument cost me almost 20,000 rubles. But, despite the high cost, the Makita 3612 C manual wood router completely beat its price. This is the most reliable and indestructible tool that has ever come into my hands. The only thing this model lacks is the ability to fine-tune the height. The rest of the instrument is good."

Evgeny Novokshanov, Ekaterinburg

According to user reviews, hand routers from Makita are among the most reliable tools

Choosing the best manual wood router: price of popular models

For consumers wondering which is the best hand router for wood, prices are an important consideration, as the size of the personal budget can be a limiting factor for most buyers.

Rating of the best models with prices:

Helpful advice! To increase the comfort of using the tool, it is advisable to buy a milling table for a manual router or make it yourself. It will allow you to operate the device easily and quickly, without being distracted by holding the workpiece.

Leader in the rating of manual wood routers Bosch GMF 1600 CE

TOP best keyway routers

Makita PJ7000

In terms of price, this device is affordable to many. It costs around 16,200 rubles. It runs on a 710 W motor, with rotational speeds reaching 11 thousand per minute. The maximum diameter of the cutter is 100 mm, but its selection should be approached carefully. If there is an imbalance in the high-speed tool area, the milling cutter will produce high-power vibration. The device base is optimal. The desired angle is achieved accurately and quickly.

Advantages

• high power levels;
• dust collector with efficient characteristics.

Flaws

• vibrations are felt;
• the body is not equipped with rubber insulating pads.

Bosch GFF 22 Professional

The cost of the router is about 16,150 rubles. It features an ergonomic solution. This applies to both the grip and the left-handed handle. The milling cutter is designed for right-handed craftsmen, and therefore it will be difficult for left-handed people to use it.

The model is also distinguished by the gear ratio of the gearbox. These are proven solutions that provide quality and reliability. The motor has 670 W. It is capable of spinning the cutter up to 9 thousand revolutions per minute. At its maximum, it can reach 105 mm.

Users are not happy with the vacuum cleaner catcher. It is recommended to be used as a last resort. It's better to use a vacuum cleaner.

Advantages

• the build quality is at the highest level;
• performance indicators.

Flaws

• operates at a noise level of 87 dB;
• the cost is high.

What to look for when choosing?

Choosing a milling machine for home use is not the easiest task, especially for those who are faced with the need to purchase such a power tool for the first time. The priority criterion should be the type and frequency of carpentry operations performed. If you need a universal machine, then it is recommended to pay attention to vertical type devices, since such options are adapted to any type of processing. For manipulations in a small workshop, the optimal solution is an additive type unit. You can restore furniture with an edging tool.

We'll tell you how to choose an electric wood router for solving everyday problems or as carpentry equipment for a hobby, and what criteria should be taken into account when choosing:

• Purpose of the machine. Electric machines come in submersible, vertical or edging types. The vertical model is the most universal, designed for all types of carpentry operations.
• Motor power consumption. High power characteristics guarantee maximum performance. This parameter allows you to increase the cutting speed of hard workpieces and deeper milling in one cycle. Power makes it possible to classify equipment into 3 groups: for home use (up to 750 Watt, weight - from 2 to 3 kg), semi-professional type (750 - 1500 Watt, weight - from 3 to 5 kg), professional models (1500 - 2300 Watt , weight – from 5 to 6 kg).
• Processing depth. The value by which the cutter is embedded into the workpiece. The parameter is calculated individually and depends on the thickness of the base being processed.
• Rotation speed setting. When working with hardwood, the speed of the cutting element becomes slower. This manifests itself in machine jerking and damage to the part. Most machines have the functionality to adjust the number of revolutions depending on the task at hand.
• Safety and durability. Safe operation of the machine is ensured by design features. It is good if the model has a protective casing, which increases the reliability of use and protects the parts and the master himself during the operation.

Sources

• https://DomZastroika.ru/instrumenty/reyting-frezerov-po-derevu-ruchnykh-na-2021.html
• https://SovetMarka.ru/top-luchshih-ruchnyh-frezerov-po-derevu
• https://marka.guru/dom-i-dacha/remont-i-stroitelstvo/luchshie-frezery.html
• https://tehnolev.ru/dlya-remonta/frezer-po-derevu/kak-pravilno-vybrat-ruchnoy-frezer-po-derevu-top-10-modeley-otzyvy.html
• https://tehcovet.ru/reitingi/dly-remonta/luchshij-frezer-2021-goda.html
• https://Revizzoro.ru/reyting-luchshikh-elektricheskikh-frezerov-2020-goda-dlya-doma-tekhnicheskie-kharakteristiki-plyusy-/

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How to make accessories for a wood router with your own hands - nuances

If you can buy additional equipment necessary to perform certain jobs, then it is better to make a milling table for a manual milling machine yourself. In this case, in order to avoid errors during manufacturing, it is necessary to pay attention to some nuances that should be taken into account when performing work:

• Before starting work, it is necessary to draw up a drawing (sketch) of the object being constructed.
• Regardless of the materials used, the assembled table must be durable and stable on the floor surface.
• Due to the fact that the router is attached to the bottom of the tabletop, it is necessary to provide access to the device for cleaning it and performing other preventive maintenance.

Sketch of a table for a manual milling machine, which you can make yourself

• The presence of a metal ruler located at the ends of the table will simplify setting dimensions when used.
• For convenience and the ability to quickly turn off the router in case of unusual situations, you can install an additional control button directly on the table surface (emergency button of the “mushroom” type).